Online cut-to-size aluminum shop

Sell aluminum sheet, bar and angle in small cut lengths to hobbyists, makers and small shops, shipped across Canada.

Startup costC$3k to C$12k
Monthly revenueC$1.5k to C$8k
Time needed8+ h/week
First incomeMonths
  • C$3k-12k
  • Side hustle
  • From home

Estimates for a small start in Canada, not guarantees.

What it is

A small web shop selling aluminum sheet, flat bar, angle and tube in small quantities. You buy stock from a larger metal wholesaler or service centre, cut it to size in a garage or small rented bay, and ship it or arrange local pickup.

Your first three steps

  1. Ask two or three regional metal wholesalers about small-account pricing and minimum orders
  2. Pick a narrow range, such as popular sheet thicknesses and bar sizes, and price it against local suppliers
  3. Set up a simple online shop, then contact local workshops and maker spaces to offer your first orders
Who pays

Small fabricators, tradespeople, boat and trailer builders, makers, repair shops and hobbyists who can't buy full-length stock.

How it makes money

You mark up the metal and charge for cutting and shipping. Repeat orders from workshops and small businesses are the steadiest source of sales.

Skills that help
  • Knowing aluminum alloys and common sizes
  • Safe cutting and handling of metal
  • Online selling and customer service
  • Organising stock and shipping
Watch out for
  • Commercial general liability insurance, plus cover for stock stored at your location
  • Home-based business and zoning rules for storing and cutting metal, check with your municipality
  • Metal prices change, so check how quickly you can adjust yours
  • Heavy, sharp material: plan for safe lifting, saw guarding and eye and hearing protection
  • Shipping costs for long or heavy items can wipe out your margin, test carriers before you list
  • GST/HST or provincial sales tax registration, check with the CRA and your province

Deep research report · Canada

Everything you need to start: online cut-to-size aluminum shop

Researched with live web search for Canada: real startup prices, the licences and rules, what others charge, a break-even example, how to find your first customers and a 30-day launch plan. With sources.

  • Startup costs with real prices
  • Licences, registration and rules
  • Pricing: what others charge
  • Break-even example
  • Finding your first customers
  • 30-day launch plan
  • Risks and how to reduce them
Ready in about 2 minutes · one-off payment, tax included

See a full sample report

Questions people ask

How much does it cost to start an online aluminum shop in Canada?

Startup costs are typically around $3,000 to $12,000 CAD, depending on how much stock you buy, your cutting equipment and whether you rent a small bay. These are estimates only.

How much can an online aluminum supplier earn?

Monthly revenue is typically estimated at around $1,500 to $8,000, depending on your range, customer base and pricing. Metal prices change, so check how quickly you can adjust yours. This is revenue, not profit.

What rules should I check before selling cut aluminum from home?

Check home-based business and zoning rules for storing and cutting metal with your municipality. Check insurance, including commercial general liability and cover for stock, and GST/HST or provincial sales tax registration with the CRA and your province.

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