Private label activewear line

Design small-batch activewear and have a contract factory make it for gyms, clubs and fitness brands.

Startup cost$5k to $25k
Monthly revenue$2k to $10k
Time needed12+ h/week
First incomeMonths
  • $5k-25k
  • Side hustle
  • From home

Estimates for a small start in the US, not guarantees.

Official data

337 US businesses with employees in this field, -15.3% in a year

NAICS 315280 “Other cut and sew apparel manufacturing”. Source: U.S. Census Bureau, County Business Patterns 2023.

What it is

You design and manage the production of athletic clothing, such as leggings, tops or training kits, while a contract cut-and-sew factory makes it. You handle design, sampling, quality checks and customers from home.

Your first three steps

  1. Define a niche, such as yoga studios or youth teams, and sketch a small first collection with fabric and fit notes
  2. Contact several contract manufacturers, many of them US-based, and compare minimum order quantities, sample costs and lead times
  3. Order samples of one or two designs and show them to a few target customers to test interest before a first production run
Who pays

Boutique gyms, running clubs, fitness coaches, small retailers and new fitness brands that want their own branded kit.

How it makes money

You sell finished garments at a markup over factory cost, per order or per collection. Some clients pay a design or sampling fee on top.

Skills that help
  • Apparel design and tech packs
  • Sourcing and negotiating with factories
  • Quality control
  • Project and deadline management
Watch out for
  • Minimum order quantities can tie up cash, so check them before committing to a run
  • Check federal textile labeling rules (fiber content, care labels, country of origin) for your garments
  • Check that your designs and brand name do not infringe existing trademarks
  • Quality problems and late deliveries from a factory can hurt you, so inspect samples and set clear terms in writing
  • Check if you need a state sales tax permit and a business license from your city or county
  • Product liability and general liability insurance are worth checking

Deep research report · US

Everything you need to start: private label activewear line

Researched with live web search for United States: real startup prices, the licences and rules, what others charge, a break-even example, how to find your first customers and a 30-day launch plan. With sources.

  • Startup costs with real prices
  • Licences, registration and rules
  • Pricing: what others charge
  • Break-even example
  • Finding your first customers
  • 30-day launch plan
  • Risks and how to reduce them
Ready in about 2 minutes · one-off payment, tax included

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Questions people ask

How much does it cost to start a private label activewear line?

Estimates suggest startup costs typically around $5,000 to $25,000, depending on sampling, production runs and the factory's minimum order quantities. Check those minimums before committing, since they can tie up your cash.

How much can a private label activewear business earn?

Estimates suggest monthly revenue typically around $2,000 to $10,000, depending on your customers, order sizes and pricing, starting from around 12 hours a week. Revenue is before production, shipping and other costs.

What rules should I check before launching an activewear line?

Check federal textile labeling rules for fiber content, care labels and country of origin. Also check that your designs and brand name don't infringe trademarks, whether you need a state sales tax permit and local business license, and insurance.

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