Aluminium welding workshop

Rent a small unit and take fabrication and repair jobs from builders, makers and locals.

Welder joining aluminium parts with a TIG torch and sparks.
Startup costA$15k to A$75k
Monthly revenueA$5k to A$25k
Time needed35+ h/week
First incomeMonths
  • A$15k-75k
  • Full-time
  • Own premises

Estimates for a small start in Australia, not guarantees.

What it is

A small workshop where you weld aluminium parts to order, such as custom trays, tanks, frames, marine fittings and one-off repairs, and take contract work from local manufacturers.

Your first three steps

  1. Look at rents for small industrial units nearby and check the zoning allows welding
  2. Price the main equipment such as a TIG welder, cutting tools, benches and extraction, and get insurance quotes
  3. Contact local fabricators, boatbuilders and builders to ask if they outsource aluminium work
Who pays

Builders, boat and trailer makers, small manufacturers, engineers and private clients wanting custom work.

How it makes money

Quoted price per job or batch, hourly workshop rate for repairs, and repeat contract work with regular clients.

Skills that help
  • Aluminium TIG and MIG welding
  • Cutting, fitting and basic fabrication
  • Quoting and managing deadlines
Watch out for
  • Council approval and zoning for a workshop with welding, check with your local council
  • Public liability and property insurance for equipment and stock
  • Fume extraction, fire safety and work health and safety duties, check your state's WHS regulator
  • Workers compensation insurance if you hire help
  • Some structural work may need certified welding to specific standards, check with clients

Deep research report · Australia

Everything you need to start: aluminium welding workshop

Researched with live web search for Australia: real startup prices, the licences and rules, what others charge, a break-even example, how to find your first customers and a 30-day launch plan. With sources.

  • Startup costs with real prices
  • Licences, registration and rules
  • Pricing: what others charge
  • Break-even example
  • Finding your first customers
  • 30-day launch plan
  • Risks and how to reduce them
Ready in about 2 minutes · one-off payment, tax included

See a full sample report

Questions people ask

How much does it cost to start an aluminium welding workshop?

Startup costs are typically around $15,000 to $75,000, depending on your unit, welding equipment and stock. These are estimates, so get quotes for equipment, fit-out and insurance before you commit.

How much can an aluminium welding workshop earn?

Monthly revenue is typically around $5,000 to $25,000, depending on the fabrication and repair jobs you win and your pricing. This is an estimate of revenue, not profit, so allow for rent and materials.

What approvals should I check before opening a welding workshop?

Check council approval and zoning for a workshop with welding. Also check fume extraction, fire safety and work health and safety duties with your state's WHS regulator, and whether structural work needs certified welding to specific standards.

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Photo: TheOtherKev on Pixabay

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