Mobile aluminium welder

Drive to boats, trailers, shopfronts and farms to weld and repair aluminium on site.

Welder joining aluminium parts with a TIG torch and sparks.
Startup costA$6k to A$30k
Monthly revenueA$3k to A$12k
Time needed20+ h/week
First incomeWeeks
  • A$6k-30k
  • Part-time
  • Out and about

Estimates for a small start in Australia, not guarantees.

What it is

On-site welding and repair of aluminium items such as boat hulls, trailers, ute trays, canopies, railings and frames, using a TIG or MIG set carried in a ute or van.

Your first three steps

  1. Check your welding qualifications and book a short aluminium course or assessment if you need to prove your skills
  2. Price up a ute or van setup with a portable welder, gas and safety gear, and get public liability insurance quotes
  3. Visit local marinas, trailer builders and farm suppliers to introduce yourself and offer repair work
Who pays

Boat owners, tradies, farmers, small builders, caravan and trailer owners, and local businesses needing urgent repairs.

How it makes money

Hourly rate plus call-out fee, or a fixed quote per job, with materials charged on top.

Skills that help
  • TIG or MIG aluminium welding
  • Reading drawings and measuring accurately
  • Quoting and customer service
Watch out for
  • Public liability insurance, and check whether you need cover for the quality of your work
  • Some structural or pressure work may require certified welders or specific standards, check with your state regulator and the client
  • Hot work risks such as fire, fumes and working near fuel on boats, plan safe procedures
  • Check your state's rules on mobile work and carrying gas cylinders in a vehicle

Deep research report · Australia

Everything you need to start: mobile aluminium welder

Researched with live web search for Australia: real startup prices, the licences and rules, what others charge, a break-even example, how to find your first customers and a 30-day launch plan. With sources.

  • Startup costs with real prices
  • Licences, registration and rules
  • Pricing: what others charge
  • Break-even example
  • Finding your first customers
  • 30-day launch plan
  • Risks and how to reduce them
Ready in about 2 minutes · one-off payment, tax included

See a full sample report

Questions people ask

How much does it cost to start a mobile aluminium welding business?

Startup costs are typically around $6,000 to $30,000, depending on your welder, vehicle set-up and tools. These are estimates, so get quotes for equipment and insurance before you commit.

How much can a mobile aluminium welder earn?

Monthly revenue is typically around $3,000 to $12,000, depending on how many on-site jobs you take and your pricing. This is an estimate of revenue, not profit, so allow for travel and materials.

What rules should I check before welding aluminium on site?

Check whether structural or pressure work needs certified welders or specific standards with your state regulator and the client. Also check your public liability cover, safe hot work procedures, and your state's rules on carrying gas cylinders in a vehicle.

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Photo: TheOtherKev on Pixabay

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