Aluminium fabrication workshop

Rent a small unit to make and repair aluminium parts for local manufacturers, trades and private customers.

Welder joining aluminium parts with a TIG torch and sparks.
Startup cost£8k to £40k
Monthly revenue£3k to £12k
Time needed30+ h/week
First incomeMonths
  • £8k-40k
  • Full-time
  • Own premises

Estimates for a small start in the UK, not guarantees.

What it is

A small workshop making custom aluminium items and repairs, such as brackets, enclosures, trailer parts, boat fittings and vehicle components, working from drawings or customer samples.

Your first three steps

  1. Look at small units or shared workshop space nearby and compare rent, power supply and access
  2. Make a list of equipment you need (welder, saw, bench, extraction) and get quotes, including second-hand
  3. Show your work to local engineering firms and trade customers and ask what they currently outsource
Who pays

Local manufacturers, engineering firms, builders, boat and motorsport businesses, and private customers with one-off jobs.

How it makes money

Quoted price per job or hourly shop rate plus materials, with regular repeat orders from a few trade customers.

Skills that help
  • Experienced aluminium TIG and MIG welding
  • Cutting, bending and basic fabrication
  • Quoting and job costing
  • Reading engineering drawings
Watch out for
  • Public liability insurance, plus buildings and contents or equipment cover as needed
  • Check unit lease terms, permitted use, business rates and three-phase power costs
  • Customers may ask for welder certification or quality records, so check what each job requires
  • Fumes, fire and noise: check extraction, fire safety and PPE requirements
  • Employer's liability insurance if you take on staff or apprentices

Deep research report · UK

Everything you need to start: aluminium fabrication workshop

Researched with live web search for United Kingdom: real startup prices, the licences and rules, what others charge, a break-even example, how to find your first customers and a 30-day launch plan. With sources.

  • Startup costs with real prices
  • Licences, registration and rules
  • Pricing: what others charge
  • Break-even example
  • Finding your first customers
  • 30-day launch plan
  • Risks and how to reduce them
Ready in about 2 minutes · one-off payment, tax included

See a full sample report

Questions people ask

How much does it cost to start an aluminium fabrication workshop?

Startup costs are typically estimated at around £8,000 to £40,000, depending on your welding and cutting equipment and the unit you rent. Check lease terms, business rates and three-phase power costs too.

How much can an aluminium welding workshop earn?

Monthly revenue is typically estimated at around £3,000 to £12,000, depending on your customers, the type of jobs and how full your order book is. These are revenue estimates before costs.

What should I check before opening a welding workshop?

Check public liability and equipment cover, the unit's permitted use and lease terms, and whether customers want welder certification or quality records. Also check extraction, fire safety and PPE, and employer's liability insurance if you take on staff.

Other ways to run this business

Similar trades ideas

Photo: TheOtherKev on Pixabay

More ideas →