Mobile aluminum welding and repair

Drive to boat owners, farms and small shops to repair and fabricate aluminum parts on site.

Welder joining aluminium parts with a TIG torch and sparks.
Startup cost$5k to $25k
Monthly revenue$2.5k to $10k
Time needed15+ h/week
First incomeWeeks
  • $5k-25k
  • Part-time
  • Out and about

Estimates for a small start in the US, not guarantees.

What it is

A truck or van set up with a TIG or spool-gun MIG welder, doing on-site repairs of aluminum trailers, boats, railings, ladders, truck parts and equipment.

Your first three steps

  1. Check your welding skills on aluminum, and take a course or get a certification such as AWS if you need to build credibility
  2. Price out a used welder, generator and a truck setup, then research what local welders charge per hour
  3. Contact marinas, trailer dealers and farm supply stores to offer repair work and leave your card
Who pays

Boat owners and marinas, trailer and truck owners, farms, contractors and small businesses that can't move a broken part easily.

How it makes money

Hourly rate plus a call-out or travel charge, with materials marked up. Urgent repairs usually bring higher rates.

Skills that help
  • Aluminum TIG or MIG welding
  • Reading damage and planning repairs
  • Customer service and quoting
Watch out for
  • General liability insurance, and check whether your policy covers work done at customers' sites
  • Business license rules from your city or county, and a contractor license if you do building work (check your state)
  • Fire safety when welding near fuel, boats or buildings; check any hot work rules
  • Welding repairs on structural or safety-critical parts can carry liability; know what you are willing to sign off on

Deep research report · US

Everything you need to start: mobile aluminum welding and repair

Researched with live web search for United States: real startup prices, the licences and rules, what others charge, a break-even example, how to find your first customers and a 30-day launch plan. With sources.

  • Startup costs with real prices
  • Licences, registration and rules
  • Pricing: what others charge
  • Break-even example
  • Finding your first customers
  • 30-day launch plan
  • Risks and how to reduce them
Ready in about 2 minutes · one-off payment, tax included

See a full sample report

Questions people ask

How much does it cost to start a mobile aluminum welding business?

Estimates suggest startup costs typically around $5,000 to $25,000, depending on the welding equipment you choose and how you set up your truck or van. Actual costs will vary with what you already own and the jobs you target.

How much can a mobile aluminum welder earn?

Monthly revenue is typically estimated at around $2,500 to $10,000, depending on how many jobs you take, the type of repairs and your rates. These are estimates only, and results depend on your local demand and hours worked.

What rules should a mobile welder check before starting?

Check general liability insurance and whether your policy covers work at customers' sites. Also check city or county business license rules, any state contractor license for building work, and hot work rules for welding near fuel, boats or buildings.

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Photo: TheOtherKev on Pixabay

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