Small Aluminium Window Workshop

Cut, assemble and glaze aluminium windows to order from a small unit, then sell to builders and homeowners or fit them yourself.

Startup cost£25k to £90k
Monthly revenue£6k to £30k
Time needed35+ h/week
First incomeMonths

Estimates for a small start in the UK, not guarantees.

Official data

1,649 UK companies in this field, 24% registered in the last 2 years

SIC 25120 “Manufacture of doors and windows of metal”. Source: Companies House, November 2026.

What it is

A small workshop that makes aluminium windows to order from extruded profiles bought from a system supplier. You cut, machine, assemble and glaze the frames, and may fit them as well.

Your first three steps

  1. Talk to aluminium system suppliers about training, technical support, minimum orders and what machinery they recommend
  2. Visit units to rent locally, then work out a budget for machinery, stock, rent and insurance
  3. Ask local builders and installers what they struggle to get from big fabricators, and see if they would try a small batch from you
Who pays

Local builders, developers, installers who don't want to wait on large fabricators, and homeowners and self-builders buying direct.

How it makes money

A price per window or per job covering materials, glass, labour and margin. Trade customers bring repeat orders, and fitting adds to the value of each job.

Skills that help
  • Metalworking and precise assembly
  • Reading drawings and measuring accurately
  • Quoting, costing and stock control
  • Customer service with trade and retail customers
Watch out for
  • Check which product standards and performance marking apply to windows you make and sell (for example UKCA or CE marking and thermal performance)
  • Check Building Regulations and whether you need a competent person scheme if you also fit
  • Machinery safety, dust, noise and manual handling in the workshop. Check what rules apply to your setup
  • Public liability, product liability and employer's liability insurance once you take someone on
  • Check planning use and your lease terms for the unit
  • High start-up costs and reliance on a few trade customers can strain cash flow

🔒 Full research report for UK

Real cost breakdown with current prices, licences and registration checklist, local competition, pricing, break-even and a 30-day launch plan, with sources.

Coming soon

Questions people ask

How much does it cost to start an aluminium window workshop?

Startup costs are typically around £25,000 to £90,000, depending on the unit, machinery, stock of profiles and glazing equipment you need. These are estimates, and high startup costs can strain cash flow, so plan your budget carefully.

How much can a small window workshop earn?

Monthly revenue is typically estimated at around £6,000 to £30,000, depending on your order volume, mix of trade and retail customers and the hours you work. Relying on a few trade customers can make income uneven.

What rules should I check before making aluminium windows?

Check which product standards and performance marking apply, such as UKCA or CE marking and thermal performance. Also check Building Regulations if you fit, machinery safety, insurance including product liability, and planning use and lease terms for your unit.

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